Dispensing and Curing Integrated Equipment
All-in-one dispensing and curing equipment that applies adhesive and cures it in one cell, with volume and path monitored per part.
Solution Overview
Vision dispensing and UV curing are integrated in one machine, with two stations working in parallel
The automatic dispensing and curing 2-in-1 equipment integrates "visual dispensing" and "UV curing" in one machine. The visual dispensing section uses an XZ two-axis structure, including an XZ screw module, dispensing CCD vision, and a pressure dispensing valve; it first determines the position to be dispensed and then dispenses at that position. The curing section is a dual UV lamp curing assembly. The equipment uses a dispensing and curing transfer dual Y platform: products at the two loading stations A1/A2 enter the B1/B2 dispensing stations one after another for dispensing, then enter the C1/C2 curing zones for UV curing, and then return to the starting station.
The complete machine dimensions are L×W×H = 1100mm × 900mm × 1800mm, the control method is an industrial PC + motion control board, air pressure 0.5~0.7MPa, voltage 220V±10%.
Structurally it is divided into an upper frame sheet-metal section and a lower frame. The main components include the vision dispensing XZ two-axis, the dispensing and curing transfer dual Y platform, and the dual UV lamp curing assembly, as well as appearance and functional hardware modules such as a three-color alarm light, switch buttons, an operator station, convection cooling fans, a keyboard and monitor bracket, a general-purpose transfer platform, and casters and leveling feet.
Solution configuration
Four Parts: Vision Dispensing, UV Curing, Transfer Platform and Complete Machine Hardware
Vision Dispensing XZ Two-Axis
- XZ Screw Module
- Dispensing CCD Vision
- Pressure Dispensing Valve
- Judge the position first, then dispense
UV Curing Assembly
- Dual UV Lamp Curing Assembly
- UV Curing Lamp
- Enters the curing area by station
- Completes product curing
Transfer and Stations
- Dispensing, curing and transfer dual-Y platform
- A1 / A2 Loading Stations
- B1 / B2 Dispensing Stations
- C1 / C2 Curing Zones
Complete Machine Hardware
- Upper frame sheet metal / lower frame
- Three-color alarm light and pushbuttons
- Convection cooling fan
- Keyboard and monitor bracket, casters and leveling feet
process Workflow
Two Stations Alternating: Loading → Vision Dispensing → UV Curing → Return to the Starting Station
- 01 Operator places the product into the A1 station fixture
- 02 Press the start button
- 03 Products A1/A2 enter dispensing stations B1/B2 in sequence
- 04 Vision determines the positions to be dispensed
- 05 Dispense at the corresponding position
- 06 Enter the C1/C2 UV curing zone
- 07 Complete UV Curing
- 08 Product returns to the starting station
- 09 The operator repeats the production cycle
Critical Stages
Inspect first, then dispense, and two stations running in parallel: the two key points of this equipment
Vision Judgement First, Then Dispensing
After a product enters the dispensing station, the dispensing CCD vision first determines the position to be dispensed, and then controls the pressure dispensing valve to dispense at that position, instead of dispensing blindly at fixed coordinates.
- Dispensing CCD vision determines the positions to be dispensed
- The pressure dispensing valve performs dispensing
- XZ two-axis screw module motion
- Dispense at the corresponding position to reduce misalignment
Two-Station Transfer and Parallel Curing
The equipment uses a dual Y-platform for dispensing, curing, and transfer: products from the two loading stations A1 and A2 enter dispensing stations B1 and B2 in turn, and after dispensing they enter the UV curing areas C1 and C2 respectively to complete curing, then return to their starting stations while the operator repeats the production cycle.
- Dual Y platforms for transfer
- A1 / A2 Alternate Loading
- B1 / B2 Dispensing Stations
- Parallel curing in C1 / C2 curing zones
equipment Specifications and Structure
The complete machine specifications, structural layout and station workflow given in the solution
| Item | Content |
|---|---|
| Complete Machine Dimensions | L × W × H = 1100mm × 900mm × 1800mm |
| Control Method | Industrial PC + motion control board |
| Air pressure | 0.5 ~ 0.7 MPa |
| Voltage | 220V ± 10% |
| Vision Dispensing Structure | XZ two-axis: XZ lead screw module + dispensing CCD vision + pressure dispensing valve |
| Curing Structure | Dual UV Lamp Curing Assembly |
| Transfer Structure | Dispensing, curing and transfer dual-Y platform |
| Station Setup | A1 / A2 loading station · B1 / B2 dispensing station · C1 / C2 UV curing area |
| Complete Machine Hardware Modules | Upper frame sheet metal · Lower frame · Three-color alarm light · Switch button · Operator station · Convection cooling fan · Keyboard and monitor bracket · Universal transfer platform · Casters and leveling feet |
| Dispensing accuracy and cycle time | [To be added] |
delivery and After-Sales
Starting from the product and adhesive process, dispensing and curing are integrated into one machine
- 01 Confirm the product and dispensing process
- 02 Adhesive and curing parameter validation
- 03 Solution design and structural design
- 04 Equipment manufacturing and integration
- 05 On-site installation and commissioning
- 06 Trial production and parameter optimization
- 07 Acceptance, delivery and training
- 08 After-sales and spare parts support
Common Question
Common questions about the automatic dispensing and curing all-in-one equipment
Which two process steps does the equipment integrate into one?
It integrates vision dispensing and UV curing Integrated in one machine: the visual dispensing XZ two-axis unit performs dispensing and the dual UV lamp curing assembly performs curing, so the product completes the flow from dispensing to curing within the same machine.
How is dispensing positioned?
uses Vision judges first, then dispensing: after the product enters the dispensing station, the dispensing CCD vision determines the positions to be dispensed, then the pressure dispensing valve is controlled to dispense at the corresponding positions.
How do the dual stations operate?
An operator places products awaiting dispensing and curing into the moving stage fixture at station A1 and presses start; products at stations A1 / A2 then enter dispensing stations B1 / B2 for dispensing, after which A1 enters the UV curing area at C1 and A2 enters C2 to complete curing, and the products return to their starting stations in turn.
What are the complete machine dimensions and electrical specifications?
Complete Machine Dimensions 1100mm × 900mm × 1800mm; the control method is an industrial PC + motion control board; air pressure 0.5~0.7MPa; voltage 220V±10%.
What Are the Main Components of the Equipment?
Vision dispensing XZ two-axis, dispensing and curing transfer dual-Y platform, dual UV lamp curing assembly, plus functional hardware modules such as upper frame sheet metal, lower frame, three-color alarm light, switch buttons, operator station, convection cooling fans, keyboard and monitor bracket, general-purpose transfer platform, and casters and leveling feet.
What are the dispensing accuracy and cycle time?
original solution documentation Dispensing accuracy and cycle time data not provided, which this page does not speculate on and which must be validated and confirmed during the project phase according to the product and adhesive process.
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